Engine Tools
PSA Tool Kit Number PSA Tool Ref PSA P/N Toyota P/N Description Repair Procedure Picture Applicable on G9 Applicable on K0 Applicable on EV Usage Frequency Comment
0194 - 978068 PZ4L0-C0194 engine overhaul tool box Engine   Y Y X Low  
  0194-A 9780K1 099E1-P0002 camshaft setting peg Engine
Y Y X Low Can be ordered separately
0194-B - - camshaft setting peg Engine
Y Y X    
0194-C - - flywheel stop Engine
Y Y X  
0194-D - - ancillary drive belt dynamic tensioner roller lever Engine   X X   Not applicable on Proace
0194-E1E2 - - dynamic tensioner compression lever Engine   X X   Not applicable on Proace
0194-F - - the radiator degas pipe Engine
X Y X  
0194-G - - dummy plug for taking compressions Engine
Y Y X  
0194-H - - High-pressure pump pinion extractor Engine   X X   Not applicable on Proace
0194-J - - peg for removal of the High pressure fuel pump drive pulley Engine
Y Y X  
0194-K - - camshaft seal fitting drift Engine
Y Y X  
0194-L - - crankshaft seal fitting mandrel Engine
Y Y X  
0194-M - - crankshaft seal fitting mandrel Engine
Y Y X  
0194-N - - camshaft carrier centring pins Engine
Y Y X  
0194-P - - half bearing shells centring tool Engine
X Y X  
0194-Q - - positioning template Engine   X X   Not applicable on Proace
0194-R - - engine mounting Engine   X X   Not applicable on Proace
0194-S - - engine protection plate Engine   X X   Not applicable on Proace
0185 9769S1 099E1-P0003 cylinder head tightening socket Engine
Y Y X Low Can be ordered separately
0132-W - - adaptor Engine
Y Y X    
0153-Q - - cylinder head release lever Engine
Y Y X  
0100-ZZ - 9780GY PZ4L0-G0100-ZZ diesel engine compression overhaul tool box Engine   Y Y X High  
  0188-U - - compression checking kit Engine   X X     Not applicable on Proace
0188-U1 - - flexible Engine   X X   Not applicable on Proace
0188-U2 - - adaptor Engine   X X   Not applicable on Proace
0188-U3 - - adaptor Engine   X X   Not applicable on Proace
0188-U4 - - adaptor Engine   X X   Not applicable on Proace
0188-U5 - - adaptor Engine   X X   Not applicable on Proace
0188-U6 - - adaptor Engine   X X   Not applicable on Proace
0188-U7 9780CT - dummy plug for taking compressions Engine   X X   High Not applicable on Proace
0188-U8 - - dummy plug for taking compressions Engine
Y Y X    
0191-2C - - dummy plug for taking compressions Engine   X X   Not applicable on Proace
0191-B1 - - dummy diesel injector for measuring compressions Engine   X X   Not applicable on Proace
0195-M - - dummy plug for taking compressions Engine   X X   Not applicable on Proace
0198-L - - dummy plug for taking compressions Engine   X X   Not applicable on Proace
0188-ZW - 978097 PZ4L0-G0188-ZW engine overhaul tool box Engine   Y Y X Low  
  0132-AK - - cambelt retaining clip Engine   X X     Not applicable on Proace
0153-Q - - cylinder head release lever Engine
Y Y X  
0188-A - - crankshaft seal fitting mandrel Engine   X X   Not applicable on Proace
0188-AB - - High pressure pump fixing dummy hub Engine   X X   Not applicable on Proace
0188-AC - - tool to assist in refitting the HDI pressure regulator Engine   X X   Not applicable on Proace
0188-AE - - adjustment gauge Engine   X X   Not applicable on Proace
0188-B - - crankshaft seal fitting mandrel Engine   X X   Not applicable on Proace
0188-C - - camshaft seal fitting drift Engine   X X   Not applicable on Proace
0188-D - - crankshaft setting rod Engine   X X   Not applicable on Proace
0188-E - - screw Engine   X X   Not applicable on Proace
0188-F - - flywheel stop Engine
Y Y X  
0188-G - - the radiator degas pipe Engine   X X   Not applicable on Proace
0188-H 9769LF 099E1-P0004 injection pump setting peg Engine
X Y X Low Can be ordered separately
0188-J1 9769LG - belt tension adjusting square drive Engine   X X   Low Not applicable on Proace
0188-J2 9769LH - belt tension adjusting square drive Engine   X X   Low Not applicable on Proace
0188-M 9769LK 099E1-P0005 camshaft setting peg Engine
Y Y X Low Can be ordered separately
0188-N1 - - camshaft seal fitting drift Engine
Y Y X    
0188-N2 - - camshaft seal fitting drift Engine
Y Y X  
0188-P - - crankshaft pulley extractor Engine   X X   Not applicable on Proace
0188-Q1 - - the radiator degas pipe Engine
Y Y X  
0188-Q2 - - the radiator degas pipe Engine
Y X X  
0188-R - - bracket Engine   X X   Not applicable on Proace
0188-V - - peg for removal of the High pressure fuel pump drive pulley Engine   X X   Not applicable on Proace
0188-X - - flywheel setting peg Engine
X Y X  
0188-Y - - flywheel setting peg Engine
Y Y X  
0188-Z - - dynamic tensioner compression lever Engine
Y Y X  
0194-2 - 9780E0 PZ4L0-G0194-20 additional kit Engine   Y Y X    
  0194-2A - - diesel injector orientation tool Engine   X X     Not applicable on Proace
0194-2B - - diesel injector extractor Engine   X X   Not applicable on Proace
0194-2C - - extractor Engine
Y Y X  
0194-2D - - tool for cleaning diesel injector hole Engine
Y Y X  
0194-2E 9780E1 099E1-P0006 sealing plugs Engine
X Y X Low Can be ordered separately
0194-2F 9780E2 - sealing plugs Engine   X X X Low Not applicable on Proace
0188-AJAK - 9780R6 PZ4L0-P0188-AJ engine overhaul tools Engine   Y Y X Low  
  0188-AJ - - crankshaft seal fitting mandrel Engine
Y Y X    
0188-AK1 - - centraliser Engine
Y Y X  
0188-AK2Z 9780HC - this operation is in addition to the previous check carried out days before delivery Engine
Y Y X Low Can be ordered separately
0190 - 978038 PZ4L0-C0190 balancer shaft adjustment kit Engine   X Y X Low  
  0190-A - - gauge for checking balance shaft endfloat Engine
X Y X    
0190-B - - gauge Engine   X X X Not applicable on Proace
0190-C1 - - t piece extension Engine
X Y    
0190-C2 - - dial gauge support Engine   X X X Not applicable on Proace
0190-C3 - - dial gauge support Engine
X Y X Error in RM mentions C2
0190-D - - positioning gauge Engine
X Y X  
0190-E1 - - balance shaft positioning gauge flange Engine   X X X Not applicable on Proace
0190-E2 - - balance shaft positioning gauge flange Engine
X Y X  
0190-F1 - - balance shaft locking lever Engine   X X X Not applicable on Proace
0190-F2 - - balance shaft locking lever Engine
X Y X  
0013-2 - 9780CW 099E1-P0007 additional tools for engine Engine   Y Y X   For engine mounting
  0013-2A - - engine mounting Engine   X X X   Not applicable on Proace
0013-2B - - engine mounting Engine   X X X Not applicable on Proace
0013-2C - - stud Engine   X X X Not applicable on Proace
0013-2D - - stud Engine
Y Y X  
01099 - 1607008980 PZ4L0-G0109-90 accessory drive belt dynamic tensioner roller compression tool Engine   X Y X Medium  
  01099-A - - offset adaptor Engine
X Y X    
01099-B1 - - dynamic tensioner roller adaptor Engine
X Y X  
01099-B2 - - dynamic tensioner roller adaptor Engine
X Y X  
01099-C - - 15 mm double hexagonal adaptor Engine
X Y X  
01099-D - - 1/2 square 15 mm hexagonal adaptor Engine
X Y X  
0173-BC - 9780ES PZ4L0-P0173-BC filling cylinder adaptor and closing rod Engine   Y Y Y Essential  
  0173-B - - Filling cylinder adaptor and closing rod Engine
Y Y Y    
0173-C - - Filling cylinder adaptor and closing rod Engine
Y Y Y  
0194-LOT2 - 9780V2 099E1-P0008 engine overhaul tools Engine   X Y X Low additions to the engine overhaul toolkit 0194
  0194-P2 - - positioning template Engine   X X X   Not applicable on Proace
0194-QZ - - positioning template Engine
X Y X  
0194-V1 - - positioning shim Engine   X X X Not applicable on Proace
0194-V2 - - positioning shim Engine   X X X Not applicable on Proace
Separate Tool 0195-N 9780N7 099E1-P0009 long socket Engine
Y Y X Medium  
Separate Tool U-43LA- 9776G5 PZ4L0-U43LA valve spring compressor Engine   Y Y X   Direct order at Facom with reference U-43LA-
Separate Tool 0188-AM 9780AW PZ4L0-S0188-AM cylinder head centring pin for engine Engine   X X X   Not mentioned in RM anymore
Separate Tool 0171 976866 PZ4L0-60171 vacuum gauge Engine   Y Y X   Replaced by G-1529 (general)
Separate Tool 0194-F1 9780HW PZ4L0-J0194-F1 the radiator degas pipe Engine
Y Y X Medium  
Separate Tool 0188-AD 978075 PZ4L0-C0188-AD cambelt retaining clip Engine
Y Y X Medium  
Separate Tool 0188-AH 9780J1 PZ4L0-C0188-AH centraliser Engine
Y Y X Low  
Separate Tool 0188-AQ 9780EE PZ4L0-C0188-AQ lifting bracket Engine
Y X X Low  
Separate Tool 0171-G4 9780FN PZ4L0-G0171-G4 engine turbocharging pressure checking sleeve Engine
Y Y X High  
Separate Tool 0188-T 978018 PZ4L0-0188-T0 sealing plugs Engine
Y Y X    
Separate Tool 0194-T 978070 PZ4L0-G0194-T0 sealing plugs Engine
Y Y X    
Separate Tool 0194-W 9780AC PZ4L0-G0194-W0 flywheel stop Engine
Y Y X Low  
Separate Tool 0194-X 9780GN PZ4L0-G0194-X0 High-pressure pump pinion extractor Engine
Y Y X High  
Separate Tool 0188-AS 1608035280 PZ4L0-J0188-AS half bearing shells centring tool Engine
Y Y X Low  
Separate Tool 4386-T 9973P5 099E1-P0010 split socket Engine
Y Y X Medium  
Separate Tool 01101 9776J4 099E1-P0011 vacuum pump Engine
Y Y X High  
Separate Tool 0193-A 9780A0 PZ4L0-C0193-A0 tool for removing exhaust clips Engine
Y Y X    
Separate Tool 0165-2 9780S5 099E1-P0012 pliers for removing-refitting elastic clips Engine
Y Y X Medium  
Separate Tool 0172-Z 978014 099E1-P0013 pliers for removal/refitting Clic clips Engine
Y Y X Essential  
Separate Tool 0193-B 9780A1 099E1-P0014 tool for removing exhaust clips Engine
Y Y X    
Separate Tool U46CL - - oil filter wrench Engine No image Y X X Essential PSA recommends Facom U46CL
Separate Tool 0132-AA 978087 099E1-P0015 Notched belt pinion immobilising tool Engine
Y Y X Low  
Separate Tool 0162 976743 099E1-P0016 tool for cutting monoblock exhaust line pipe Engine
X Y X Medium  
Separate Tool 0165-Z 9780S4 099E1-P0017 Pliers for removing-refitting elastic clips Engine
X Y X Essential  
Separate Tool 0173 976931 PZ4L0-60173 pressure cylinder for bleeding cooling circuits Engine
Y Y Y Essential  
Separate Tool 0199-J 9780CK 099E1-P0018 chisel Engine
Y Y X PDS  
Separate Tool 0100-2B 1629033680 099E1-P0019 dummy plug for taking compressions Engine
X Y X High  
Separate Tool 01102 1606283580 099E1-P0020 Tool for filling the cooling system by vacuum Engine
Y Y Y High  
Separate Tool 1404 9769AK 099E1-P0087 oil filter wrench Engine
  Y X Essential  
                       
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